CHECKOUT CONVEYOR

Full control of your checkout conveyor from one panel

The GNG control unit runs the checkout belt with an optical sensor: it stops the belt the moment an item reaches the sensor and protects both the motor and the people using it. It hangs under the counter and puts every key on one panel.

Operating modes
2
Indicator LEDs
4
Warranty
24 mo
Supply
100–240 VAC
Front view of the GNG conveyor control unit: emergency stop button, MANUEL, AUTO, START and LAMB keys, four indicator LEDs
Front view · emergency stop, four keys, four LEDs
WHY GNG

One unit instead of scattered boxes

The new circuit board brings every function that runs the conveyor into one enclosure, and every key onto one panel.

Before

  • Functions spread across separate devices
  • Keys in different places
  • More cables, longer installation
  • Tracing a fault takes time

Now, with GNG

  • Every function on one board
  • Every key on one panel
  • Tidy wiring, quick installation
  • 4 indicator LEDs point to the fault
PLACE IN THE CHECKOUT

It sits under the counter and runs every move of the belt

The customer puts items on the belt, the belt carries them to the cashier, and the moment the sensor sees an item, the belt stops.

  • K1GNG control unitHangs under the counter on brackets.
  • B1 B2Optical sensor pairDetects the item at the end of the belt.
  • M1Belt motorControlled from the unit.
  • P6RGB lane lightGreen: checkout open. Red: checkout closed.
  • S6Foot pedalStarts the belt by foot.
OPERATING PRINCIPLE

An invisible beam is what stops the belt

Two sensors face each other at the end of the belt: the transmitter sends a beam, the receiver watches for it. The moment the beam is broken, the unit stops the belt.

  1. Beam unbroken

    Nothing between the sensors; the belt carries the item forward.

    Belt running
  2. The item breaks the beam

    The item reaches the sensor and the belt stops at once.

    Belt stopped
  3. The item is taken

    The beam is clear again. The belt resumes with START in manual mode, on its own in automatic mode.

    Ready to run

Compatible transmitters: 36 kHz and 38 kHz. The unit works with either type.

TWO OPERATING MODES

Both modes start the same way and part once the item is taken

In both, START runs the belt and the belt stops when an item reaches the sensor. Manual mode needs START for every cycle; in automatic mode the belt follows the items by itself.

Manual mode MANUEL

  • START runs the belt; it stops when an item reaches the sensor.
  • Once the item is taken, press START again to continue.
  • If no item arrives within 10 s, the belt stops. To continue: START.

Automatic mode AUTO

  • Press START once; the belt stops at every item.
  • When the item is taken, the belt restarts by itself.
  • If no item arrives within 30 s, the belt stops. To continue, pass an item between the sensors.

In both modes: pressing MANUEL or AUTO while the belt runs stops the belt.

LIVE SIMULATOR

Try it yourself

Press the panel keys, put items on the belt and trigger fault scenarios. The line under the scene explains what the unit is doing.

Sound starts muted; turn it on with the “Sound” button below the simulator. Open the simulator in the full presentation
FRONT PANEL

Nine elements on the front panel, each with one job

The red button on the left stops, the keys in the middle control, the LEDs on the right report.

Controls

  • S1DUR/STOPEmergency stop. Stops everything instantly; twist to release.
  • S2MANUELSelects manual mode. Pressed while the belt runs, it stops the belt.
  • S3AUTOSelects automatic mode. Pressed while the belt runs, it stops the belt.
  • S4STARTStarts the belt when nothing is between the sensors.
  • S5LAMBSwitches the lane light: checkout open or closed.

Indicators

  • P1POWERShows that the unit has power.
  • P2TERMİCLights when the motor overheats; the belt stops.
  • P3RECEIVERReceiver sensor status. Steady light: replace it.
  • P4TRANSMITTERTransmitter sensor status. Steady light: replace it.

Reference designators follow IEC 81346: S for keys, P for indicators.

SAFETY

Three layers of protection for the user, the board and the motor

One is triggered by hand; the other two step in on their own.

S1Emergency stop

Protects the userBy hand

Stops the belt instantly in any abnormal situation, such as a belt jam or an unusual noise from the motor.

Twist the button to release it.

F1Fuse

Protects the boardAutomatic

Blows on sudden mains voltage surges and protects the circuit.

To replace it, pull out the fuse holder on the AC power inlet.

F2Thermal protection

Protects the motorAutomatic

If the motor overheats after long hours without a break, it stops the belt and lights the TERMİC LED.

Once the motor cools down, the unit is ready again.

INDICATOR LEDS

Four LEDs and a buzzer tell you how the unit is doing

In normal operation POWER is lit; TERMİC, RECEIVER and TRANSMITTER do not stay lit.

IndicatorNormalWarningWhat to do
P1 POWEROn: power presentOff: no powerCheck the power switch, emergency stop, power inlet and socket, in that order. If all are fine, call technical service.
P2 TERMİCOffOn: motor overheated, belt stoppedLet the motor cool down; it can then be used again.
P3 RECEIVERNot steadily litSteady: receiver sensor faultyReplace the receiver sensor.
P4 TRANSMITTERNot steadily litSteady: transmitter sensor faultyReplace the transmitter sensor.
P5 BuzzerShort beep on every keyAudible alarm on a sensor faultNo beep when you press the keys: contact technical service.
FEATURES

Everything a checkout conveyor needs, in one unit

Nine features that simplify installation and daily use, and make faults visible.

  • Single circuit board

    Every function on one newly developed board.

  • Single panel

    All keys in one place for quick, simple installation.

  • 36 / 38 kHz compatible

    Works with both transmitter sensor types.

  • Foot pedal

    The belt can be started with a foot pedal.

  • Running-time counter

    Counts and shows how long the unit ran during the year.

  • RGB lane light

    Green when the checkout is open, red when closed; on the side or top of the checkout.

  • Two operating modes

    Manual and automatic, switched with a single key.

  • Audible and visual alerts

    Four indicator LEDs and a buzzer.

  • Lightweight PLA enclosure

    Lightweight PLA plastic body with mounting brackets.

VIEWS

Lightweight PLA enclosure, mounting brackets, one front panel

The compact box hangs under the counter: controls at the front, connections at the back.

Perspective
PerspectivePLA enclosure and front panel
Top view
Top viewFour mounting brackets
Left side view
Left side viewEmergency stop within reach at the front
Right side view
Right side viewClosed, flat side panel
Rear view
Rear viewPower inlet and connections
TECHNICAL DATA

Technical data and connections

Compiled from the operating conditions of the GNG control unit.

Electrical
Supply voltage100–240 VAC
Mains frequency50–60 Hz
External lampmax. 100 W
FuseIn the AC inlet, replaceable
Control
Operating modesManual, automatic
Idle stopmanual 10 s, automatic 30 s
ControlsMANUEL, AUTO, START, LAMB, foot pedal
SensorOptical transmitter and receiver, 36 / 38 kHz
Indication and protection
Indicator LEDsPOWER, TERMİC, RECEIVER, TRANSMITTER
Audible alertBuzzer
ProtectionEmergency stop, fuse, thermal
Lane lightRGB: green open, red closed
Enclosure and service
EnclosureLightweight PLA plastic, with mounting brackets
CounterAnnual running time
Warranty24 months
ServiceRepair within 48 hours

Connections at the back, mounting brackets on top

Every unit ships fully tested and ready to install.

Rear view of the GNG control unit: AC power inlet, screw terminals and sockets
  • X1100–240 VAC, 50–60 Hz. The fuse holder (F1) is built into the inlet.
  • X2Screw terminal blocks for external connections.
  • X3Sockets for plug-in connections.

Four brackets on top let the unit hang neatly under the counter.

GOOD PRACTICE

Four rules for a long service life

Four simple rules from the operating conditions that directly affect the life of the unit and its sensors.

  • 100–240 VAC

    Supply range

    The supply must stay within this range, at 50–60 Hz.

  • ≤ 100 W

    External lamp

    The lamp connected to the unit must not exceed 100 W.

  • Long breaks

    Switch it off at the power switch before long breaks; the unit and its sensors last longer.

  • Continuous use

    Avoid running it all day without a break. If thermal protection trips, let the motor cool down.

TROUBLESHOOTING

Something wrong? From symptom to fix

Many situations can be solved on the spot, without calling service.

The belt stopped by itself; no item, LEDs normal
Likely cause
Not a fault The idle time ran out: 10 s in manual, 30 s in automatic.
What to do
Manual: press START. Automatic: pass an item between the sensors.
START is pressed but the belt does not run
Likely cause
Something is between the sensors.
What to do
Take the item and try again; then check the LEDs.
No LED is lit
Likely cause
No power, or the fuse has blown.
What to do
Check the power switch, emergency stop, power inlet and socket; then the fuse. If it persists, call service.
Belt stopped, TERMİC lit
Likely cause
The motor overheated.
What to do
Let the motor cool down; give it breaks during long use.
Buzzer sounding, RECEIVER or TRANSMITTER steady
Likely cause
Sensor fault.
What to do
Replace the sensor whose LED stays lit.
No beep when pressing the keys
Likely cause
Buzzer fault.
What to do
Contact technical service.
Belt jammed, or an unusual noise from the motor
Likely cause
Mechanical problem.
What to do
Press the DUR/STOP emergency stop right away, then call technical service.
WARRANTY AND SERVICE

24-month warranty, repair within 48 hours

Once a faulty unit reaches us, it is checked, repaired and returned to you within 48 hours.

Warranty
24 mo
Faults caused by the customer are excluded.
Diagnosis and repair
48 h
Counted from when we receive the faulty unit.
Delivered ready to install
Ready
Every unit passes all checks before delivery.
  1. The faulty unit reaches us
  2. Diagnosis
  3. Repair and test
  4. Returned to you

All four steps within 48 hours.

QUOTE

Get a quote for your checkouts

Tell us how many checkouts you have and how you use them; we will prepare a quote with the right quantity and delivery plan. You can also use this form to ask for a live demo.

Quote request
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